Cleanroom Injection Molding Services – High-Precision Plastic Components for Medical & Analytical Applications

Class 100,000 cleanroom | High-precision microstructure replication | Medical-grade & engineering plastics | OEM/ODM manufacturing

We provide cleanroom injection molding services for high-precision plastic components used in medical devices, microfluidic systems, and analytical instruments. Production is carried out in a Class 100,000 cleanroom to ensure low contamination, high consistency, and stable quality for sensitive applications.

🔧 Capabilities

• Class 100,000 Cleanroom Production: Ensures low contamination for sensitive applications
• High-Precision Microstructure Replication: Ideal for microfluidic chips and diagnostic cartridges
• Medical-Grade & Engineering Plastics Supported: Wide material selection for diverse applications
• Stable Mass Production with Automated Lines: Consistent quality for high-volume orders
• Tight Dimensional Tolerance Control: ±0.01 mm or better achievable
• Long Mold Life: >200,000 cycles with proper maintenance

🧪 Materials

• PMMA – Excellent optical clarity, ideal for microfluidics and optical components
• PC – High impact strength, good optical properties
• COC / COP – Low autofluorescence, high chemical resistance, ideal for diagnostics
• PS / PP – Economical options for general-purpose consumables
• PEEK – High-temperature, chemical-resistant engineering plastic (available upon request)

📋 Technical Specifications

🔬 Typical Applications

• Microfluidic chips
• IVD consumables (RUO)
• Diagnostic cartridges
• Optical-grade plastic parts
• Medical device components (RUO)
• Lab-on-a-chip devices
• Point-of-care testing consumables

⚙️ OEM/ODM Support

• Confidential Manufacturing: Your designs protected by NDA
• OEM Projects: Private labeling and custom packaging available
• Prototype to Volume Production: Flexible quantities to meet your needs
• Global Export: Korea-based supplier with reliable worldwide shipping

❓ Frequently Asked Questions

Q: What is the minimum order quantity (MOQ) for injection molded parts?
A: MOQ depends on part complexity and size. Prototype quantities can be as low as 100 pieces, while production runs typically require higher volumes. Contact us with your requirements for a specific quotation.

Q: What is the typical lead time for mold manufacturing?
A: Mold fabrication typically takes 4-8 weeks depending on complexity. Sample parts can be delivered shortly after mold completion. Production lead times vary based on volume.

Q: Do you offer design assistance for microfluidic chips?
A: Yes, our engineering team can help optimize your design for manufacturability (DFM) and microfluidic performance.

Q: What materials are best for optical applications?
A: PMMA, PC, and COC/COP offer excellent optical clarity. COC/COP also provides low autofluorescence, making it ideal for fluorescence-based diagnostics.

Q: Can you produce parts with microfluidic channels?
A: Yes, we specialize in high-precision microstructure replication, including microchannels down to 10 μm width and high aspect ratios.